SURBHI

BEYOND RELIABILITY
30+
Years of Manufacturing & Services
100+
Customers
99%
Positive Feedback
650+
Cable TV Headend
SMT Lines with 120K CPH
DESIGN | PROTOTYPE | MANUFACTURE
MANUAL INSERTION |  PTH
Automated conveyor system
ASSEMBLY | BOX BUILD

State of the Art

We have integrated expertise with experience to offer best state-of-the-art solutions to cover a wide range of services in multiple domains

Diverse Offerings

We cater to a wide spectrum of electronic manufacturing needs, offering services ranging from PCB assembly, product design, prototyping, testing, and supply chain management.

Technological Expertise

We leverage advanced technologies, including automated assembly lines, Surface Mount Technology (SMT), and innovative manufacturing processes to produce high-quality electronic devices.

Focus on Innovation

We as an EMS company emphasize on innovation and R&D, collaborating with clients to develop cutting-edge products and solutions. We often engage in value-added services, providing design inputs and suggestions for product enhancements.

Operational Excellence

Manufacturing Processes and Efficiency

  • Lean Manufacturing Principles: Implementing lean methodologies to eliminate waste, improve workflow, and enhance productivity across production lines.
  • Utilization of Technology: Incorporating advanced technologies like automation, robotics, and smart manufacturing to enhance precision and efficiency in production.

Flexibility and Adaptability

  • Agile Manufacturing: Being responsive to changes in market demands and customer requirements, allowing for quick adjustments in production schedules and processes.
  • Scalability: Having the capability to ramp up or down production volumes efficiently based on demand fluctuations.

Quality Control and Assurance

  • Stringent Quality Standards: Adhering to ISO, IPC, IATF certifications and International standards with implementing rigorous quality control measures at each stage of manufacturing.

  • Failure Analysis & Improvement: Conducting root cause analysis of defects or issues, implementing corrective actions, and continuously improving processes to ensure consistent quality.

Continuous Improvement and Innovation

  • Kaizen and Six Sigma Practices: Encouraging a culture of continuous improvement by implementing methodologies like Kaizen and Six Sigma to systematically identify and address inefficiencies.
  • Innovation Initiatives: Promoting innovation in manufacturing processes, materials, and technologies to stay ahead in the industry.

5S Quality Model

5S Principles & Clean Room Environment​

MES System

SFDC (Shop Floor Data Collection) Traceability and Management​

Supply Chain Management

Supplier Relationship Management & Inventory Management

Customer-Centric Approach

Understanding Customer Needs and Feedback Loop

Environmental Sustainability

Adopting Green Practices and minimizing waste generation

Talent & Workforce Development

Skilled Workforce and Employee Engagement

SURBHI EXPANSION PLAN

UNDER CONSTRUCTION

PRODUCT DIVERSIFICATION, CAPACITY ENHANCEMENT

PROJECT AREA  : 23000.68 Sq. m 

SHOP FLOOR AREA : 1,00,000 Sq. Ft

PRODUCTION 

CAPACITY EXPECTED:  20 lc UNIT / MONTH

EMPLOYMENT 

GENERATION: 2000+ WORKERS

Hearables & Wearables

Enclosure Manufacturing

We manufacture a custom-designed enclosure,
with assembly of all electronic and non-electronic parts of the enclosure, such as ear tips, ear hooks, or other components. We are informed about technological advancements, user preferences, and market trends to remain competitive in the rapidly evolving technology industry.

PCB Assembly

– Populating the PCB with electronic components using automated or manual assembly processes.
– Utilization of pick-and-place machines for accurate placement of small components.
– Employ soldering techniques such as reflow soldering or wave soldering for attaching components to the PCB.

Integration of Electronic Components

Connect and integrate all electronic components onto the PCB.
Ensure proper wiring and connections for power distribution, data communication, and user interface elements.
Integrate the battery into the device, ensuring proper placement and secure connections.

Final Assembly

Assemble the final enclosure, ensuring a secure fit and proper alignment of all components.
Attach any external elements such as buttons, ports, or indicators.
Load or install the necessary firmware and software onto the device.
Test the software in conjunction with the hardware to ensure seamless functionality.

Quality Control and Testing

Perform thorough functional testing to ensure that all components work as intended.
Check for defects, misalignments, or any issues that may affect performance or user experience.
Conduct testing for wireless connectivity and signal strength.

Final Inspection & Packaging

Conduct a final inspection to verify that the device meets design specifications and quality standards.
Check for cosmetic issues and ensure all features are working correctly.
Package the hearable in its final retail packaging, including user manuals and accessories.
Apply branding and labeling as necessary.

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